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Prototyping of Metal Components

Prototyping Metal Components

Transportation, oil & gas, food processing, material handling, and construction are some of the many industries that Cleveland Steel Specialty Company has had the pleasure of working with on prototyping projects. Our skill and knowledge in producing metal components for a variety of industries has positioned us as a reliable source for high-quality prototyping.

In-house product/industrial designer, engineering staff, and manufacturing specialists are all available to offer assistance during all prototyping projects.

We offer parts made from steel or aluminum with numerous finishes available to meet the needs of almost any application. Utilizing the latest equipment, our rapid prototyping capability can produce metal components with a material thickness range of of .020" shim stock to 1" plate. When forming and shearing, we can produce products up to 120" in length and width, and laser cutting up to 120" long and 60" wide. Plasma cut parts can measure up to 144" long and up to 72" wide. For prototyping projects, we work to tightest tolerances of ±.005" for laser cutting and ±.030" for welding and assembly.

Complete details of our prototyping of metal components projects can be found in the following table. For additional inquiries, please feel free to contact us directly.

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Highlights of this Prototyping Metal Components Project

Capabilities Applied/ Processes
Primary:
Rapid Prototyping

Secondary:
Machining - Drill, Bore, Ream, Tap
Assembly
Welding - Spot, MIG & TIG
Riveting
PEM Stud
Equipment Used to Manufacture Part
Wysong Shear, Trumph Laser, Komatsu Plasma, HE & M Saw
Overall Part Dimensions
Material Thickness
  • 020" Shim stock - 1" Plate
Product Length
  • Forming: Up to 120"
  • Laser: Up to 120"
  • Plasma: Up to 144"
  • Shear: Up to 120"
Product Width
  • Forming: Up to 120"
  • Laser: Up to 60"
  • Plasma: Up to 72"
  • Shear: Up to 120"
Tightest Tolerances
Laser Cutting: ± 0.005"
Welding and Assembly: ± 0.030"
Material Used
  • Mild Steel Sheet & Plate (A36, Hot Roll Pickled & Oiled Sheet, Cold Rolled Steel Sheet)
  • Stainless Steel (Regular, 2B, #4 Brushed)
  • Aluminum Sheet & Plate (3003-H14, 5454-H32, 6061-T6), Tubing, Bar, Angle
Material Finish
Powder Coat (Sherwin Williams Spectrum)
Zinc Plating (Chrome, Copper Flash, Nickel, Zinc)
PVC Coated
#4 Brushed
2B Stainless
Anodized
Electro-Static Paint
Raw Steel
Mill Aluminum
Additional Facts
Design Work: In-House Product/Industrial Designer, Engineering Staff, Manufacturing Specialist

Project Scope: Full Service - Sketch to CAD, CAD Development, Prototyping, Cutting, Forming, Machining, Fitting, Welding, Finishing, Assembling, Packaging, Shipping

Packaging: Cartons, Pallets, Gaylords, Foam, Layered Corrugated Cardboard, Foam Sheet, Shrink Wrap
Industry for Use
Fracking, Transportation, Tractor Trailer, Retail Fixture and Display, Aerospace, Agriculture, Automotive, Chemical, Construction, Electric Power, Food Processing, Marine, Materials Handling, Military, Mining, Medical, Packaging, Pharmaceutical, Transportation, Wastewater Treatment
Volume
1 off Prototypes to Small Batch runs to High Volume Full Service Fabrication.
10,000+ parts
Delivery/ Turnaround Time
1 - 3 days prototype
2 - 4 Week production
Expediting Available
Delivery Location
Global
  • United States
  • Canada
  • Mexico

  • Virgin Islands
  • Australia
Standards Met
Customer Specifications
ISO 9001:2008 Certified
Product Name
Product Design, Sketch to CAD, CAD to Prototype, Prototype to Production
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